Picture this: You are working high up on a scaffold, and a small tool slips from a worker above. What protects your head from that sudden danger? A hard hat is your first line of defense on many job sites. But not all hard hats are created equal. Choosing the right one is crucial for your safety, yet it can feel confusing with so many styles available.
Many people wonder about the difference between a standard hard hat and one with a full brim. Do you need that extra protection all the way around? Deciding on the right brim size and style can impact your comfort and how well you see your work. Getting it wrong means less protection or feeling uncomfortable all day long.
This post cuts through the confusion. We will clearly explain what a full brim hard hat is and why it might be the best choice for your work environment. By the end, you will know exactly what features to look for so you can pick a hard hat that keeps you safe and comfortable. Let’s dive into understanding the full brim advantage.
Top Full Brim Hard Hat Recommendations
- Constructed From Abs Material — Strong, Yet Ultra-Light For Seemingly Weightless Protection
- Ratchet Suspension Is Easy To Adjust And Allows The Wearer To Modify The Fit While Wearing Hard Hat
- Replaceable Soft Brow Pad, Suspensions And Headbands Also Available
- 4-Point Suspensions Can Be Converted To A 6-Point Suspension With The Hp6Ptsus
- Constructed from ABS material — Strong, yet ultra-light for seemingly weightless protection
- Ratchet suspension is easy to adjust and allows the wearer to modify the fit while wearing hard hat
- Replaceable soft brow pad, suspensions and headbands also available
- 4-point suspensions can be converted to a 6-point suspension with the HP6PTSUS
- Meets ANSI Z89. 1-2009 standards, type 1, Class C
- lightweight shell constructed from high density polyethylene
- ratchet suspension is easy to adjust and allows the wearer to easily modify the fit while wearing hard hat
- full brim around helmet protects wearer from sun and rain; mounting point for chinstrap (optional-not included)
- great for industrial, electrical, utility and energy applications
- meets ansi z89. 1 type 1 class c, g and e
- PREMIUM KARBN DESIGN: Stylish, durable hydro-dipped polymer film KARBN pattern on rugged PC/ABS composite for a modern and rugged appearance
- ENHANCED SAFETY STANDARDS: Class C, Type 1 hard hat with large adjustable vents meets ANSI Z89.1-2014, CSA Z94.1-15; EN397:2012+A1:2012-5.2.4 (Lateral Deformation-LD); EN12492:2012-4.2.1.2, 4.2.1.3, 4.2.1.4 (Front/Back/Side impact)
- PATENTED ACCESSORY MOUNTS: Front and back mounts securely attach optional Klein headlamps without the need for straps or zip ties
- ADJUSTABLE VENTS: Vents can be opened or closed for customized air circulation while maintaining safety compliance
- RECHARGEABLE HEADLAMP INCLUDED: This model includes a Klein Rechargeable Headlamp (Cat. No. 56048) with a charging cable for convenient lighting on the job
- FIBER REINFORCED RESIN SHELL: Built with a fiber-reinforced resin shell, the DAX Hard Hat provides superior impact protection while maintaining a lightweight feel for all-day wear.
- PERFORATED CLARINO SYNTHETIC LEATHER COMFORT DOME: The Clarino synthetic leather-wrapped dome enhances comfort, reducing pressure points and ensuring a secure fit throughout long workdays.
- MOISTURE-WICKING EVA FOAM INSERTS: Designed for maximum comfort, the EVA foam inserts help absorb sweat and reduce heat buildup, keeping you cool and dry in demanding conditions.
- 6-POINT SUSPENSION SYSTEM: The adjustable 6-point suspension provides a customized and secure fit, evenly distributing weight for enhanced stability and reduced fatigue.
- RATCHET ADJUSTMENT FOR EASY SIZING: The easy-to-use ratchet suspension system allows for quick, precise size adjustments, ensuring a snug and comfortable fit for a variety of head sizes.
- IMPACT PROTECTION: Full brim hard hat features a smooth crown design to deflect falling objects; the SuperEight Impact Energy Control System dissipates impacts by spreading the force over a wider area
- ELEMENTS PROTECTION: Full brim adds an extra protection against harmful UV rays, rain, and falling debris; thermoplastic material is heat- and scratch-resistant; meets ANSI Z89.1-2009 Type 1, Class E
- LONGWEARING COMFORT: The technically advanced suspension features eight load bearing points to stabilize and balance the hard hat for longwearing comfort during everyday wear
- CUSTOM FIT: The 8-point ratchet suspension adjusts easily with a quick-turn knob to fit almost any head size; the ratchet is non-slip to ensure a snug fit, and strip-proof for long-lasting durability
- MULTIPLE COLOR OPTIONS: Includes full graphic designs and Hi-Viz models with special fade-proof colors; some Hi-Viz models include Hi-Viz reflective tape for visibility in various light conditions
- FIBER REINFORCED RESIN SHELL: Built with a fiber-reinforced resin shell, the DAX Hard Hat provides superior impact protection while maintaining a lightweight feel for all-day wear.
- MOISTURE-WICKING EVA FOAM INSERTS: Designed for maximum comfort, the EVA foam inserts help absorb sweat and reduce heat buildup, keeping you cool and dry in demanding conditions.
- 6-POINT SUSPENSION SYSTEM: The adjustable 6-point suspension provides a customized and secure fit, evenly distributing weight for enhanced stability and reduced fatigue.
- RATCHET ADJUSTMENT FOR EASY SIZING: The easy-to-use ratchet suspension system allows for quick, precise size adjustments, ensuring a snug and comfortable fit for a variety of head sizes.
- RATCHET ADJUSTMENT FOR EASY SIZING: The easy-to-use ratchet suspension system allows for quick, precise size adjustments, ensuring a snug and comfortable fit for a variety of head sizes.
- HIGH QUALITY PROTECTION: Intended for general purpose use or in places elevated temperatures. These Skullgard helmets have been tested to radiant heat loads producing temperatures up to, but not exceeding 350°F. A smooth crown allows for the easiest use of all MSA welding equipment. Meet the voluntary standard for reverse donning, low temperature [LT], higher temperature [HT[, and Hi-Viz [HV].
- MULTI-PURPOSE CAP STRENGTH: Crafted with a phenolic shell and handmade for durability, toughness and quality, this helmet is usable in a variety of industries. Use Skullgard helmets in steel mills, welding, construction, open-pit mining, oil/gas/petrochemical refineries, rubber manufacturing, and steam tunnels.
- FAS-TRAC III SUSPENSION: Designed based on opinions and input from hundreds of customers, our top-end Fas-Trac III suspension functions as an improved ratchet suspension. Flush rear lug attachments eliminate pressure points and three levels of nape strap adjustment give for a fully customized fit. Ratchet comfort pad is contoured to the back of the head, improving airflow and preventing hair-pulling. Ensure continued wear with drastically improved comfort and a graspable ratchet.
- VARIETY OF SIZES & COLORS: Comes available in a large variety of colors and sizes with custom imprinting and striping options. With custom logo options and any of 27+ different reflective and retro-reflective stripes, MSA gives the ultimate experience in hardhat customization.
- MEETS PROFESSIONAL STANDARDS: Skullgard Caps meet all applicable requirements for a Type I (top impact) helmet as outlined in ANSI/ISEA Z89.1-2014 (Class G). These caps have been fully third-party tested and certified by SEI. Date codes are molded into the underside of the shell’s brim with the year and month in which that specific shell was manufactured. **This date does not indicate a helmet’s service life; the service life begins when it is placed into service.** – See attached FAQ sheet
Your Guide to Choosing the Best Full Brim Hard Hat
When you work in construction, landscaping, or any job with overhead risks, a hard hat is your best friend. A full brim hard hat offers extra protection because it has a brim all the way around. This keeps rain and sun off your face and neck better than a standard bump cap. Choosing the right one keeps you safe and comfortable all day long. Let’s explore what you need to know before you buy.
Key Features to Look For
Not all hard hats are the same. Look closely at these features to make sure you get the best protection.
1. Suspension System Quality
The suspension is the part inside the hat that holds it on your head. A good suspension system is crucial. It absorbs the shock if something hits the hat.
- Number of Points: Look for 4-point or 6-point suspension. More points spread the impact better.
- Adjustment Type: Ratchet adjustments are easy to tighten with one hand. Pin-lock systems are simpler but require two hands to adjust.
2. Brim Style and Coverage
Since you are buying a full brim, check how wide the brim is. A wider brim offers more shade and rain protection. Some brims are sloped, which helps water run off quickly.
3. Vents vs. Non-Vented
Some hats have small holes (vents) near the top. Vented hats keep your head cooler on hot days. However, if you work around electricity or heavy rain, you should choose a non-vented hat for maximum protection.
Important Materials Matter
The material of the hard hat shell affects how long it lasts and how much it protects you.
- HDPE (High-Density Polyethylene): This is a common, tough plastic. It resists impacts well and is usually lighter.
- ABS (Acrylonitrile Butadiene Styrene): This material is very strong. It resists scratches and dents better than HDPE. It often lasts longer in tough environments.
The headband material, usually polyethylene or nylon, must be strong enough to hold the hat securely.
Factors That Improve or Reduce Quality
Quality is about more than just the price tag. These factors make a big difference in the hat’s performance.
Improving Quality:
- Certifications: Always check for safety standards like ANSI Z89.1 (in the US) or CSA (in Canada). Certified hats meet strict testing rules.
- UV Resistance: Good quality shells resist fading and breaking down from the sun’s rays.
- Replaceable Parts: A high-quality hat lets you easily replace the suspension when it wears out, saving you money.
Reducing Quality:
- Cracks and Dents: Never use a hard hat that has visible cracks or deep dents. The impact has already weakened the material.
- Old Suspension: If the inner straps are brittle or stretched out, the hat will not fit right or protect you properly.
User Experience and Use Cases
Think about where and how you will wear your hard hat every day.
- Heat Management: If you work outdoors in the summer, weight and ventilation are key. A lightweight, vented hat reduces heat exhaustion.
- Overhead Work: If you often look straight up (like when installing ceiling pipes), a full brim can sometimes get in the way. Test how far the brim dips when you tilt your head back.
- Visibility: Bright colors (like white, yellow, or orange) make you easier to see on a busy job site.
10 Frequently Asked Questions (FAQ) About Full Brim Hard Hats
Q: How often should I replace my full brim hard hat?
A: Most manufacturers recommend replacing your hard hat every 3 to 5 years, even if it looks fine. Sunlight and sweat weaken the plastic over time.
Q: Can I wear a baseball cap underneath my hard hat?
A: Yes, you can wear a thin skullcap or beanie for warmth or sweat absorption. However, thick hats or hoods can change how the suspension fits, which reduces safety.
Q: Are full brim hard hats better than standard (4-point) hard hats?
A: Full brim hats offer superior side, front, and rear protection from sun and rain. Standard hats often offer better upward visibility because the brim is smaller.
Q: What does the “Type 1” and “Type 2” rating mean?
A: Type 1 protects only from impacts to the top of the head. Type 2 protects from top impacts *and* impacts to the sides or back of the head.
Q: Do hard hats protect against electrical shock?
A: Yes, many hard hats are rated for electrical protection (Class E, G, or C). Always check the label to ensure it meets the voltage protection you need.
Q: How do I clean my full brim hard hat?
A: Wipe the shell with mild soap and warm water. Never use harsh chemicals, solvents, or abrasive cleaners, as these damage the plastic.
Q: What is the difference between a ratchet and a pin-lock system?
A: A ratchet system uses a dial to adjust the size quickly. A pin-lock system uses holes and pins; you have to stop and manually adjust the size.
Q: Should I put stickers or paint on my hard hat?
A: Be careful. Some paints or strong adhesives can break down the plastic shell. Only use approved safety stickers or non-damaging paint.
Q: Is a full brim hat too heavy for all-day wear?
A: Modern full brim hats made from HDPE are very light. If you choose a high-quality model, weight should not be a major issue for standard 8-hour shifts.
Q: Where should I store my hard hat when I am not using it?
A: Store it in a cool, dry place away from direct sunlight. Do not leave it on the dashboard of your truck, as extreme heat damages the shell and suspension.